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SPI-DRY™ Critical Point Dryers

The most widely installed CPD unit in the world!



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SPI-DRY™ CPD now available Regular and Jumbo


Safety considerations
Solid for safety... The heart of an SPI-DRY™ CPD is a pressure chamber with an integral water jacket for heating and cooling. Constructed from a solid brass cylinder with 1" thick walls, both SPI-DRY™ CPD units have a removable access door for the specimen holder at one end and a 1/2" thick high optically clear polymethyl methacrylate (PMMA) shield over a 1" thick piece of glass on the viewing end.

If chamber pressure should ever exceed the predetermined safe levels, a special safety membrane ruptures.

What is Included
SPI-DRY™ CPD includes in addition to the basic unit itself, all required connector hoses, the adapter to enable connection between the CO2 hose and the CO2 tank, a spare parts kit, and the appropriate boat and tissue basket set, SPI #13208-AB or #13208J-AB, depending on which of two models is purchased. Note that the adapter tends to be "country specific" so be sure to tell us the country of use if that is going to be different from the country of shipment. And of course, an easy to follow
User's Manual.

Background Information
The technique has been used from roughly the early 1970's as the preferred method of preparing fragile wet specimens for SEM. The technique of critical point drying is well accepted and in use worldwide. In more recent years it is finding applications in fields outside of the life sciences, including aerogel and MEMS applications.

Operation
A boat-shaped sample carrier holds liquids and covered tissue baskets so that specimens remain submerged. This same boat serves as the carrier for the glass cover slip holder and grid holders as well. Close the access door on the holder inside the chamber, and an automatic drain in the boat is activated...the transfer liquid is removed before the drying run starts.

Four valves control the pressure: one acts as an automatic pressure reducer; the others are used in the manual operation of the CPD. Range is 0-2000 psi and 0° - 50° C (32° - 122° F).

Both SPI-DRY™ CPD units can be operated at a heating rate, such that under a set of specified conditions, operation can be at a heating rate of 1 C° / min. The massive nature of the pressure chamber, quite unique among critical point dryers in its design, contributes to a much more uniform heating relative to designs with heaters in the base of steel chambers. This uniformity of heating is generally presumed to result in minimal thermal currents in the pressure vessel, thereby greatly reducing the observed amount of sample shrinkage.

The explanation as to how the system "works" is fairly simple. The liquid CO2 enters the chamber and replaces the liquid water. When it is presumed this has in fact happened, the valves are closed and through the use of hot water, the pressure in the chamber rapidly increases, actually above the critical point. The CO2 is taken above the critical point, which also means it has become a vapor without having actually gone through a first order transition. The pressure is slowly released, while the chamber is kept above the critical point, so that the CO2 never re-liquefies.



CPD
Regular size CPD unit



click here for the Manual



CPD and accessories
Jumbo size CPD unit., also showing all the
standard items with the unit
So the chamber itself is actually taken through a "loop" around the critical point. And this also indicates how it could be possible for particular problems to occur in certain laboratory settings. If the ambient laboratory temperature is too high, the CO2 is always a vapor and never really resides as a liquid. The way to "solve" this particular problem is to run cold water through the unit, to cool it down, to ensure that at least, at the beginning, the CO2 is going to be a liquid and not a vapor.

The bottom line:
The units have essentially no moving parts and nothing really ever goes wrong except for the occasional replacement of "O" rings and seals as with any system of this type. The most demanding of researchers can manually (e. g. carefully and precisely) control the inlet and outlet valves, which means one can also control precisely the substitution of the dehydration agent with the chamber completely closed. The temperature is controlled with ordinary (warm) tap water, controlled with an ordinary thermostat-mixer. The ultra-large viewing chamber permits easy viewing of everything one might want to see while this is all going on, for example, confirming the absence of turbulence, and also, confirming the level of the CO2 when flushing the chamber. With an all-automatic operation of such a system, one loses the all-important hands-on opportunity to precisely control what is going on. And the risk of chamber overheating (and over pressurization) is greatly reduced because of the temperature limitation imposed by the use of hot water (instead of an electrically heated heating element). So the real "bottom line" is that one can certainly pay much more for a CPD, in some instances, much more, and for automatic operation that many don't use (for the above reasons) but none will ever do a better job in the preparation of critical samples for SEM than either of these two time-tested SPI units.

Comments about aggressive solvents:
The last few years have seen a dramatic increase in the use of the SPI-DRY Critical Point Dryers in non-life science applications, such as for aerogel and MEMS applications and this usually means the use also of aggressive solvents, or at least solvents more vigorous as solvents than the otherwise normally used CO2 and alcohol. The SPI Critical Point Dryers are designed to withstand such solvents however, one should be aware of special maintenance considerations. This information might even serve as a worthwhile "heads up" for life science users as well.

Deciding which unit is for you
Now available in two different sizes, the "regular" size for laboratories doing "normal workloads" and a "jumbo" size unit for high volume laboratories requiring higher throughput. The "jumbo" size is also recommended for applications in polymer physics in which larger size samples, such as reverse osmosis membrane tubes or samples like kidney dialysis membrane tubes must be dried in an artifact-free state. However, do not get a unit that is bigger than is needed because it will unnecessarily consume larger quantities of chemicals and increase infiltration and exchange rates.

Safety considerations:
A critical point dryer is a pressure vessel, some might call it a "bomb". No matter what a CPD unit is called, when pressurized, it is potentially a danger to those around it. And that is why each chamber and every chamber is pressure tested to levels of pressure that are well beyond those that the unit would be subjected to during normal use. And the SPI-Dry units are protected with rupture discs in the event something unanticipated (e.g. an unexpected pressure rise) does happen. As a matter of policy, SPI Supplies offers only this hot water heated design and we do not offer any electrically heated units out of concern about safety issues. If one is confined to the use of hot water, then there will always be a limit to how hot the chamber can ever be heated.

What comes "standard" with the basic unit:
In addition to the chamber as pictured, is included the appropriate tissue basket holder and tissue baskets plus the appropriate connections to the CO2 tank.
click here for the Manual click here for the Manual

SPI-DRY™ Critical Point Dryer  SPI #EachIn Stock
Inside diameter: 32 mm
Inside length:     75 mm         Regular CPD Unit              13200-AB         $6340.76 Add to cartNo
Inside diameter: 63.5 mm
Inside length:     82 mm         Jumbo CPD Unit              13200J-AB         6885.42 Add to cartNo



Grid Holder

Grid Holder
SPI #13201-AB 3mm Grid Holder

Dimensions:
Total length is 70mm. Total height is 18mm with a handle only height of 10mm. Note: This TEM grid holder is not for use in the Model CPD 7501.


Accessories

Regular
SPI #Each10+, EachIn Stock
Grid holders
3mm grids13201-AB$176.50$158.85 Add to cartNo
2.3mm grids13203-AB  454.11  408.70 Add to cartNo
Jumbo
2.3mm grids13203J-AB382.39  344.15 Add to cartNo
3mm grids13202J-AB1023.66  921.29 Add to cartNo



Cover Slip Holder

For 13 mm cover slips

For other size cover slips, but less than 8 mm,
use the SPI microporous specimen capsules, one cover slip per capsule.

Capacity of holders (13 mm cover slips):
Regular unit: 7
Jumbo unit: 21


Cover slip holder

SPI #EachIn Stock

Cover slip holder13205-AB989.93 Add to cartNo
13205J-AB1844.18 Add to cartNo



Tissue Specimen Holder, Baskets and Screen Set

The appropriate set is included standard with each CPD unit purchased, so be sure you are not purchasing a redundant set, unless you really do want a spare or need a replacement set.


Regular
SPI #EachIn Stock
Tissue specimen holder including
baskets and screen holder
13208-AB$575.00 Add to cartNo
Replacement set of three baskets
and screen holder
13208A-AB  117.66 Add to cartNo
Replacement baskets only13208B-AB   38.43 Add to cartNo
Jumbo
Tissue specimen holder including
baskets and screen holder
13208J-AB$854.25 Add to cartNo




Consumables

Specimen Capsules
SPI Microporous Specimen Capsules™



Spare and Replacement Parts For SPI-DRY™ CPD Units

Click here to view a larger image

Chamber door gasket sets
The "O" rings are a specially formulated nitrile rubber designed for long term use under the conditions of critical point drying. We recommend only the use of these official "O" rings. Generally speaking, the use of any kind of grease or vacuum grease is discouraged. Note that the spare parts are different for the two different sized units. The difference in the two kits is that the Dowty Seal for the two different units are different.

EPDM rubber parts are recommended when acetone or other high solvency liquids are being used, as one would experience longer lifetimes between "o" ring replacements. However, which ever of the two seals that are used,
either one is easy to replace.

Installation of the seals:
Some times there are some difficulties with the installation of the replacement seals the first time it is done, and we have developed some special instructions to take the difficulty out of the procedure.

SPI #EachIn Stock
Chamber door gasket set
Nitrile rubber13212-AB$146.79 Add to cartYes
13212J-AB$146.79 Add to cartYes




Rupture Discs and Copper Rings(pack of 2 each)

We recommend the replacement of the copper ring with the replacement of the rupture disc. We feel so strongly about this, for reasons of safety, that we do not offer the copper rings separately.
Rupture discs


SPI #Each
(Pack of 2)
In Stock
Rupture disc with copper ring package (two of each)13213-AB$124.50 Add to cartYes




Chamber Bonded Seals (Dowty™ Seal)

Dowty seal


>
SizeSPI #EachIn Stock
1"Regular nitrile rubber13214-AB $40.10 Add to cartYes
(For window on both regular and jumbo CPD, plus back door on regular CPD)
1"EPDM rubber13214E-AB  75.05 Add to cartYes
(For window on both regular and jumbo CPD, plus back door on regular CPD)
2.25"Regular nitrile rubber13214J-AB$111.63 Add to cartYes
(For back door on jumbo CPD)
2.25"EPDM rubber13214EJ-AB  153.11 Add to cartYes
(For back door on jumbo CPD)




Safety Valve Bonded Seal (Dowty™ Seal)

Dowty™ Seal between stand pillar and CPD Chamber.
SPI #EachIn Stock
Safety Valve13217-AB $9.51 Add to cartYes




"O" Rings

Large O-Ring


SPI #EachIn Stock
Window O-Ring
Regular nitrile rubber13216-AB$30.15 Add to cartYes


Small O-Ring


SPI #EachIn Stock
Control Valve Seating O-Ring
Regular nitrile rubber13215-AB$7.39 Add to cartYes




High Pressure Transfer Hose

High Pressure Transfer Hose


SPI #EachIn Stock
Transfer Hose13204-AB$277.38 Add to cartYes
Gasket (pk of 5)13207-AF   44.38 Add to cartYes




Repair Service

SPI Supplies has complete repair facilities for all SPI and other CPD units that have this profile. There is no such thing as a CPD unit that is ready for the trash pile. All can be brought to life. Just
e-mail SPI for a Return Authorization #, describe the problem you are having and our experienced service personnel might even be able to diagnose the problem and send spare parts and you can fix it yourself! Typical "easy to fix" problems: leaking Dowty seals, leaking exhaust valve, warping plastic cover, worn "o" rings, and chamber door gaskets. We don't care who was your original vendor for this widely installed CPD, if you have a problem, we will give you assistance!


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